Unfinished Kitchen Cabinet - Kitchen Cabinet Installation
Unfinished Kitchen Cabinet - Installing new kitchen cabinets will give a new look to an existing area. You can change the style, color, and almost anything else to create the image you are after. There are a lot of manufacturers that offer high quality products to fill most any need.

Before starting, see if your existing cabinets can be refinished or resurfaced. Sometimes, this can be done for a fraction of the cost of new units. And it's certainly less work on your part.

While you're at it, take a look around for other items that need replacement. What about those faucets and appliances? Lighting fixtures? Paint or wallpaper?

If you decide to go ahead with new cabinets, plan your job. Take measurements, make note of appliances and fixtures that have to be moved. Are you changing the color of the entire room? What about new light fixtures? How about the floor? This might be a good time to install new ceramic floor tile.

Get brochures from several cabinet companies and compare features, warranties, and prices. These will tell you what standard sizes are available, finishes, styles, materials, and hardware options. You may have to order a custom size to fit your area, but it is usually much less expensive to use standard sizes.

Draw a layout of your cabinet plans to give you an idea of how everything will line up and fit together. Make sure to include appliance and fixture locations. Check for interference with existing fixtures and lighting. If you are not going to install new light fixtures, make sure the new cabinets do not create shadows on the counter tops.

Look for interference with cabinet doors when they are opened. If you have a built-in range, will it fit the new opening? What about the exhaust fan - will you have to relocate the exhaust pipe and electrical connections?

Check the cabinet heights. If you are especially tall or short, see how far up you can comfortably reach. Many upper cabinets are designed to have an empty space between the tops and a standard height ceiling, while others will extend all the way to the ceiling.

If one of your cabinets will go over your sink or stove, make sure to allow space underneath it for working, and to attach lighting or a stove hood.

Be sure that upper cabinets line up with lower cabinets, and allow for windows and other features in the wall. Consider how you use your kitchen.

Items Needed for a Professional Job:

  • Several carpenter's levels or laser levels of different lengths

  • Lots of wood shims for leveling

  • Clamps to hold cabinets together while you are arranging.

  • Stud finder

  • Counter top

  • Two 2x4s or a cabinet jack

  • Hinges

  • Drawer pulls and door handles

  • Any sinks, faucets, or other fixtures you will replace at the same time

  • Paint and replacement flooring

  • Caulk

  • Basic power tools such as circular saw, drill, jigsaw, and screw gun

  • Screws for hanging cabinets

Empty the old cabinets completely, then remove the doors and shelves before unscrewing the cabinets from the walls. Most shelves simply lift off of pegs, but some need to be unscrewed or pried off their supports.

Make certain that you support the upper cabinets as you remove the mounting screws. If the upper cabinets are a one-piece unit, you may have to separate them to avoid damaging adjacent walls.

After the old cabinets are removed, do any painting and floor work before installation begins. This would be a good time to do plumbing work if needed, assuming the pipes are exposed. See my post on how to sweat solder copper pipe if you need help with this.

Assemble the cabinets, but do not put the doors on yet. Take the time to make sure that the cabinets are assembled as securely, squarely and evenly as you can. Install upper cabinets first if possible, so that you will not need to work over the lower units.

Locate studs with a stud finder and use a level to draw a line down at their locations. Measure from the ceiling to mark the height of the cabinet brace or rail you will fasten to the studs.

Upper cabinets go first, starting at one end or in a corner. Be sure to arrange for a helper to lift and support them during installation. Follow all manufacturer instructions for installation.

Now mark the locations of your studs for the lower cabinets. Move them into place and check which cabinet sits highest. It's easier to shim the others up to this height than to shorten the tall one.

Make cutouts for plumbing, electrical, etc. Be sure these are accurate, and leave a little extra room so cabinets can be moved a little and not interfere with pipes or wiring.

Level the top of the cabinets by shimming under and behind them. Remember that you will install a counter top on the cabinets, so you want this reasonably level and all the joints flush. Also look at the appearance of the cabinet fronts and make sure those are even.

Screw the lower cabinets to the wall as per manufacturer's instruction. Test fit the counter top. Cut to length if required, and cut out the sink opening and the opening for the stove if it will be built-in. Allow 1/4 extra inch on the overall length so you can caulk the ends after it's installed.

Place the counter top on top of the lower cabinets. Screw from underneath, making sure that the screws you use are not so long that they will break through the material to the top.

Apply caulk around the sink cutout and lower the sink into place. Check the fit and location, then secure it into place. Apply caulk around the rim of the sink.

Apply caulk around the edges of the counter top and between the backsplash and the wall. Install the stove in a similar fashion.

Install the cabinet doors and hardware, and adjust the hinges so that the doors hang properly. Reinstall any other appliances you removed during your remodeling project. Replace the baseboards.

 
Hat Tip: Home Maintenance Guide
Category: Unfinished Kitchen Cabinet
Posted: 10/31/2008 8:00:06 AM
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